April 14, 2015
WARNING: This update is about the “other” side of cruising – boat maintenance! If you are mostly interested in sunsets, rainbows, dolphins, fish, or adventures on the water you may want to skip this and the next couple updates as we are busy doing some boat maintenance. But if you want some of the details, read on!
Many of our projects are still in progress and I will provide a more comprehensive list of more of the things we have done next time. This post will deal with just one project – replacing our house battery bank. What’s that, you may wonder. Well, when the boat is not connected to shore power and we are not running a generator, power for everything – lights, refrigeration, TV, appliances, comes from sixteen large batteries, collectively referred to as the House Battery Bank. When we are at anchor or not at a marina that has shore power for use to connect to, we run a generator twice a day to re-charge these batteries. The batteries themselves are deep-cycle marine batteries, made to be used in this fashion. The life expectancy of these batteries varies but is typically measured in cycles – how many times they are used and re-charged – rather than by years. With the amount of time we spend away from shore power, our four-year old batteries were ready to be replaced.
Our particular batteries are called Lifeline AGM GPL-8DL and each of them weighs 167 pounds. To get to our battery bank, from the Pilot House you go down a set of stairs, then open a hatch, which leads you down a ladder to the Machinery Space (also known as “the hole”). Thus, replacing these batteries isn’t quite like putting a couple new AA’s into your remote control.
First, you have to buy the new batteries. As the price is close to $600 apiece, it pays to shop around a bit. By calling several Lifeline dealers in different states, we were able to be sure we would get the best price and we actually ended up getting them from the dealer in New Bern, NC, though they were shipped to us from the distribution center. The batteries weigh 2600 pounds, so they arrive stacked on a pallet. We had arranged for the use of a forklift to bring them to the boat and to raise them up high enough to unload into the Pilot House (the boat is still out of the water).
The day of installation arrived but there was a problem – heavy rain forecast all day. So we had to postpone until we had better weather. The next day was better and a crew from Offshore Marine Electronics – our local electrical and electronics gurus – arrived ready for a fun day. Soon we found that the forklift came about 2 feet short of reaching the door. So we made a slight alteration to our plan – someone would have to step out onto the pallet to get batteries on and off the boat.
Before starting, protective blankets was laid on the pilot house carpet, blue plastic protective material taped to the stairs, and protective cardboard taped to all walls and bannisters to lessen the possibility of dings to the interior.
Because of a limited staging area, we planned to remove four batteries at a time from the battery bank, lift them out of the hatch, get them up the stairs to the pilot house, bring four new batteries in, get them down the stairs and into the machinery space, then get the old batteries out, onto the pallet, and lowered to the ground. The weight of the batteries meant that lifting straps had to be used to get them out of or into the hatch. The hatch then had to be closed before the batteries could be brought up the steps, and that required coordination between two lifters. Because the forklift didn’t quite get high enough, lifting straps again had to be used to get the batteries onto the pallet. Once the first four were done, the system was working well and was repeated three more times.
All in all, it went pretty smoothly. It took about four hours to get the old batteries off and the new ones in. Soon they were connected up, secured in place and put into service. It was quite a day and I’m sure all the lifters slept well that night!
If you’re still reading at this point, you may even want to watch the video
And here are a few more photos: